Replace inline sensors without stopping the flow!
Russell Mainstream Supply are proud to announce the launch of the new EconoRUSH retractable electro-chemical sensor holder, designed to allow the replacement of electrochemical sensors without interrupting the process flow, greatly reducing down time and maintenance. The EconoRUSH utilises the Ingold 25mm port system, a unique gimbal mounting and o-rings with a low compression set. The majority of the components are constructed of 316L stainless steel.
With the EconoRUSH sensor holder installed, sensors can be easily replaced and returned to measuring mode in a matter of seconds, without shutting down the process.
Any sensor (pH, DO, conductivity, etc) with a diameter of 12mm and a working length of 120mm (below the cap) can be used.
The EconoRUSH sensor holder is currently designed to receive sensor caps with 13.5 PG threads, although other types can be accommodated.
The only stipulation is that the 'measuring' end of the sensor maintains a 12mm diameter beyond the o-ring seals.
The sensors are mounted in the holder with a unique (patent pending) gimbal system, designed to prevent stress points at the sensor cap/body juncture.
Firstly, the o-ring and washer that come attached to the sensor need to be removed as they are not required.
Secondly, the gimbal is threaded onto the sensor until it fully seats.
The sensor/gimbal assembly is then fitted into the holder, past the o-ring seals at the front.
Finally, the gimbal nut is threaded onto the holder.
It can now be seen that the gimbal freely 'floats' within a spherical chamber.
Any misalignment between the sensor cap and body, or bowing in the body, does not result in applied stress to the sensor, as is the case with fixed thread systems.
The gimbal assembly also allows for threads other than 13.5 PG to be used.
A simple, economical change of gimbal design is all that is required.06
With the EconoRUSH sensor holder installed, sensors can be easily replaced and returned to measuring mode in a matter of seconds, without shutting down the process.
Any sensor (pH, DO, conductivity, etc) with a diameter of 12mm and a working length of 120mm (below the cap) can be used.
The EconoRUSH sensor holder is currently designed to receive sensor caps with 13.5 PG threads, although other types can be accommodated.
The only stipulation is that the 'measuring' end of the sensor maintains a 12mm diameter beyond the o-ring seals.
The sensors are mounted in the holder with a unique (patent pending) gimbal system, designed to prevent stress points at the sensor cap/body juncture.
Firstly, the o-ring and washer that come attached to the sensor need to be removed as they are not required.
Secondly, the gimbal is threaded onto the sensor until it fully seats.
The sensor/gimbal assembly is then fitted into the holder, past the o-ring seals at the front.
Finally, the gimbal nut is threaded onto the holder.
It can now be seen that the gimbal freely 'floats' within a spherical chamber.
Any misalignment between the sensor cap and body, or bowing in the body, does not result in applied stress to the sensor, as is the case with fixed thread systems.
The gimbal assembly also allows for threads other than 13.5 PG to be used.
A simple, economical change of gimbal design is all that is required.06
Labels: Liquid-analysis-systems